The large factory manufacturer can meet the demand for high quantity and high quality products, it can perfectly meet the customer’s demand for timely delivery. From the hardware and software development of products, to the design of molds, small batch production test to the development of operating instructions and the production operation training of workers, they can ensure a complete set of processes. The whole production process is under control. Compared with small and medium-sized manufacturers, its biggest advantage is that the delivery date and quality control are excellent.
2. Factory Certification
The products should be qualified for export and should be certified. It is expected that each exporting country will have a corresponding national certification system. This enables individuals to obtain information about the manufacturer through their system certification (for example, the ICTI plant certification in the United States). It means that buyers in the United States and Europe have full confidence in international “third party” fair organizations, such as ITS, STR and SGS, to conduct ICTI audit and manufacturer certification.
Their main content includes salary, child labor, occupational health, working hours, environmental protection, employee interview, safety protection and so on. In addition, BSCI is a program that requires companies to comply with certification requirements. The company shall use the BSCI monitoring system in the production plant to continue to improve the standard quality in terms of social responsibility. Each country and industry has a variety of certification requirements.
3. Product Certification of The Factory
For the electronic toy industry product certification, different countries have different product certification system. This is the authentication entity.
United States – FCC, UL, ASTM and American society for testing materials.
Europe – CE, EN71, ROHS.
British – BEB, ASTA.
Germany – VDE and GS.
South Korea – KC.
Japan – PSE.
Singapore – PSB.
Malaysia – SIRIM.
Certification of products depends on the major exporting countries. Experienced and powerful manufacturers have the most professional teams who design and develop products according to the certification standards before product development. Therefore, the developed product can satisfy the product certification in this way.
4. Control of Product Quality
Product quality control focuses on the SOP plant and standard operating procedures. This describes the standard operating system process and event requirements in a more uniform format to guide and standardize daily operations. The factory has a perfect description of the SOP steps for each station to standardize and train the SOP of the workers. This is a very important node to help keep up with product quality. For example, if a product must be produced, standard operating procedures are always provided during initial research and development. It is designed to test whether it can be produced on a production line.
Each project requires the requirements and standards of each process that must be met before proceeding to the next step. This is the guarantee of product quality. Another point of safety is the test guidelines for factory production. This is a complete set of at least 50 items. Most electronic toys are tested for aging.
|Aging Test Standard
|In This Control
|Than in the Control
|1. Purpose Develop This Test Standard to Evaluate the Resistance of Toys to High Temperatures During Normal Use, Transportation or Storage.
2. Scope of Application Cartoon Box Finished Products, Color Box Finished Products and Unpackaged Finished Products or Accessories.
3. Test Instrumentshigh Temperature Box: Lumen Can Keep 57+3C High Temperature Fumace (135+5 F).
4. Test Procedures.
4.1 Number the Sample Plate for Identification.
4.2 Check the Appearance and Function of the Sample and Record Related Problems.
4.3 Check the High-temperature Fumace to See Whether the Temperature is Kept Within the Required Range.
4.4 Place the Test Sample in 57+3 C High Temperature Fumace Temperature for at Least 48 H.
4.5 Taken Out, the Model Will Be Placed in the Temperature of 20 to 25.C, Relative Humidity Within the 20-70% Enviroment at Least 4 H.
4.6 Check the Appearance and Function of the Sample.
（Note: The Posture of the Finished Sample in the High-temperature Furnace Should Be the Posture of the Sample in the Simulation Color Box.
5. Evaluate the Appearance and Function of the Sample Shall Be Evaluated by Companng With the Drawing Board or Relevant Product Specifications Note: TC=（5TF-32）9, Tc is Celsius Temperature TF=9XTC/5+32. TF is Fahrenheit.
Reference Guide for Selecting Manufacturers
For most manufacturers, cost is a top priority. However, product quality should be the primary factor in a factory. When selecting a manufacturer, how can we safely say that their quality control is in place? Now, take a look at our guide so you know what manufacturers need for good quality control.
1. IQC (Incoming Quality Control)
This process involves assessing the quality of parts and materials before production begins. Incoming inspection must be carried out in accordance with international standards and we will certainly think twice if the manufacturer does not meet this expected level. The longer you spend in the process, the less likely you are to find more failures later. It allows you to control quality even before the first impression and initial inspection.
2. LQC (Production Line Quality Control)
This process takes place in actual production and is a very important time. This point, must carry on the quality control. Good manufacturers will carry out thorough inspections at this stage. This not only checks the functionality of the product, but also ensures that its appearance meets the customer’s standards. We don’t want to do anything for you except the best.
3. FQC (Production Complete Quality Control)
This critical process is carried out by the quality department and involves an hourly inspection after quality control of the production line, always following international quality inspection standards. This particular spot check will be determined by the criteria selected by the customer. To redouble efforts to ensure buyers receive their money, some manufacturers will test products to higher standards than those specified by customers.
4. OQC (Factory Quality Control of Finished Products)
The FQC started this process shortly after. Products will be packaged and checked again to comply with international standards. The scope of inspection needs to ensure that the product package is harmless and does not pose any risk to children and their health. This is a crucial step for manufacturers to take to ensure that each of their electronic toys is safe for consumers. As a company, it is your responsibility to ensure that all items leaving the factory are not in danger. Even a slight oversight could put your buyer at great risk. Never lose sight of the importance of quality control, which can make or break your business. When the OQC is complete (and, of course, once passed), a qualified quality inspection report can be generated. However, there are other steps that can be taken.
5. IPQC (Patrol Inspection)
In addition to the above process, manufacturers with excellent quality control will also adopt IPQC, also known as InPut process quality control. This involves conducting circuit inspections among the staff, which can prove to be particularly effective. This step is important to ensure that workers do their work correctly. Human error can lead to many defects in the product.
Better product quality can be guaranteed if the manufacturer follows all of the above. In addition, it is worth noting that the inspections were conducted in accordance with the official international standard AQL. Read the figure below carefully for a better understanding of the quality control process.
1. Quality Department Tests Samples.
2. Customer Confirm and Sign the Sample.
3. Quality Department Camies Out the Incoming Quality Control.
4. Smt Department (Line Quality Control) / Injection Department (Input Process Quality Control).
5. Product Department (Function Line Qual Ity Control / Appearanceline Quality Control).
6. Quality Department Cames Out the Final Quality Control.
7. Quality Department Camies Out the Outgoing Quality Control.
Quality control is a vital part of any manufacturing process. If ignored, it will produce defective products, which will not only cause dissatisfaction with customers, but also cause huge losses to the company. With inspections like ours, you can increase customer loyalty and achieve overall positive branding. You are less likely to face a recall to make your business run better. If manufacturers invest a lot of money in quality control, you know they have the best interests at heart. Manufacturers can develop quality control plans, procedures, and send workers to training and awareness programs. In the long run, this will improve the manufacturer’s performance rating and subsequent success.
The above tips will guide you to determine the most suitable electronic toy manufacturers in China. The choice of a top manufacturer minimizes the number of failures in production and final products. The answers provided should enable you to ensure that you are best able to find the most effective electronic toy that will fully meet the needs of the customer’s children and give you great satisfaction.